Furnace Monitoring System

Pyrosens High Temperature Furnace Camera Systems are engiĀ­neered for durability and longevity inside of hot, dusty environments, providing a low maintenance solution to many complex process challenges.

Objective of Furnace Monitoring System

We provide High temperature furnace monitoring system Pyrosens TFV-750/TE-750.This system provides inside wide angle view of the burner flames, material alignment and movement , and other processes in the furnace like kiln, heating stove or other combustion chamber. The normal view system TFV-750/1100 & thermal view system TE-750/1100 is mounted on furnace of the wall. It consists of auto retraction and insertion system which is regulated by control cabinet with PLC ; Pneumatic control system.

We use special visual or thermal camera with high precision pinhole lens which is mounted inside stainless steel probe. The probe is equipped with vortex air; water cooling system that enables the system to work in high temperature environment and also continuous supply of air keeps the lens clean.

When the temperature of the inner Probe rises above the set limits or the pressure of compressed air; flow of water decreases below the set value, then camera will automatically move out of the furnace.The Camera is inserted through a spring loaded shutter which opens the force of camera probe & shuts the furnace opening when the probe is removed.

Solution

PyrosensĀ High Temperature Furnace Camera Systems are engiĀ­neered for durability and longevity inside of hot, dusty environments, providing a low maintenance solution to many complex process challenges.

Why FMS?

  • To monitor inside Realtime activities of the furnace.
  • Allows to analyses of the furnace operations & to take corrective action.
  • To increase the Furnace Productivity & Improve Refractory life.
  • To control efficiency & Improve Product Quality.
  • Increase personal safety.

Key Products ā€“

  • TFV Series – High Temperature Video View Furnace Camera System with pneumatic retraction system
  • TE Series – High Temperature Thermal View Furnace Camera System with pneumatic retraction system
  • FMC series – High Temperature Fix Mount Furnace Camera System
  • HC series- High Temperature Halogen Camera System
  • G series- High Temperature Glass Melting Furnace Camera System with pneumatic retraction system
  • BF Series- Blast Furnace Top (Burden) & Tuyere Monitoring Camera system

Features & Benefits

  • Water cooled lens tube,vortex cooled camera chamber
  • Auto retraction & shutter
  • Pneumatic cylinder
  • Air purge
  • Control Panel with pneumatic system
  • Available in straight view & elbow view
  • Standard Software Infraview
  • Input/Output Module
  • Compatible with plant DCS
  • Configurable ROI’s: point, line, free shape
  • Histogram and isotherm visualization
  • Hot and cold spot detection
  • Color pallet scaling
  • Trend charts
  • Alarm output
  • Video and Image export
  • Server client configuration

Applications

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